Production Intelligence

Turn production data into better production decisions.

Orders ship on time and lines stop less. Capacity, scheduling, downtime and yield are connected to demand and cost, so the schedule reflects the business, not just the machine.

See the use case

The Problem

What makes this hard today.

The plant produces enormous volumes of data and still schedules on experience. When throughput drops, the cause is debated after the shift rather than identified during it.

Schedules built without visibility of real available capacity

Downtime explained retrospectively, in the morning meeting

Yield loss absorbed into an average and never traced

Production plans disconnected from the demand they serve

Why It Matters

The cost of deciding blind.

Capacity is the most expensive asset in the business and the least reversible decision. An hour of unplanned downtime cannot be recovered, and a schedule built on an optimistic capacity assumption fails quietly, late.

The Veraius Solution

Production Intelligence

Veraius reads MES, ERP and machine telemetry together, models real available capacity, and evaluates schedule options against demand, material availability and cost — with the constraint that binds made explicit.

Capacity modelling

Available capacity by line and shift, from actual performance rather than nameplate.

Schedule evaluation

Options compared against demand, materials and cost before committing.

Downtime prediction

Where downtime is likely, and which machine carries the risk.

Yield analysis

Yield loss traced to line, product and process parameter.

Quality drivers

Which parameters correlate with quality outcomes, per line.

Cost per unit

Production cost decomposed so increases can be attributed.

How It Works

Connect. Understand. Predict. Decide. Act.

The same pipeline runs behind every solution: your systems are connected, the data is put in business context, the outcome is predicted, the decision is reasoned with its sources attached, and the result is carried into workflow.

01 Connect

ERP, POS, MES, WMS, CRM and IoT — into one place.

02 Understand

Operational data related and put in business context.

03 Predict

Demand, stock, production and performance, ahead of time.

04 Decide

Decision models and AI weigh the options with you.

05 Act

Decisions executed through workflow and automation.

Business Benefits

What changes in the way you work.

Schedules rest on measured capacity instead of assumed capacity

Maintenance is planned against risk rather than a fixed calendar

Yield and quality problems are traced to a process, not to a shift

Production decisions stay connected to demand and margin

Use Cases

Where it is used in practice.

Weekly production planning

What to produce on which line, given demand and material coverage.

Capacity risk review

Where the coming schedule exceeds realistic available capacity.

Downtime investigation

Which machines and conditions precede unplanned stoppages.

Cost variance analysis

Why unit cost moved, decomposed into its contributing factors.

Veraius agents

What your teams gain from Veraius agents.

In every department

  • Agents prepare the work on your own data; your people approve what happens next
  • Plain-language questions answered from live ERP data, with tables and interactive charts
  • Grounding check: numbers that cannot be traced to a source are not shown
  • Explainability, confidence and risk scores with decision rationale
  • Slack, Teams, WhatsApp and Signal channels with an approval inbox
  • Department-based access policy with personal data masking

All agent departments

Questions

Frequently asked questions

Straight answers about integrations, deployment, security and cost — including where the honest answer is "it depends".

Ask your own question
What decisions does production intelligence cover?

Sequencing, batch sizing, changeover timing and capacity commitment. These are made together in practice and modelled separately in most systems, which is why a schedule that is optimal on paper collides with a changeover nobody costed.

How is this different from what our MES already does?

An MES executes a plan and records what happened. It is authoritative on the present and silent on the alternative. Production intelligence sits above it: it decides what the plan should be given demand, capacity and constraint, and it records what it compared before concluding.

What data does it need?

Order book, routing and capacity, changeover matrix, and enough history to learn where the standard times are wrong. That last one matters more than it sounds: standard times drift and nobody updates them, so a schedule built on them is optimal against a factory that no longer exists.

Can it run alongside our current planning process?

That is the recommended start. Run it in parallel for a few weeks and compare its schedule to the one the planner produced. Where they agree, confidence builds; where they differ, one of the two is holding a constraint the other does not know about, and finding that out is worth the exercise on its own.

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